Test rigs for the validation and DIN certification of lubricants
Our NextGen series lubricant test stands represent the latest in technology, advancing the well-known FAG FE series. These test rigs form the foundation of DIN standards 51819 and 51821 and offer comprehensive capabilities for precise analysis and evaluation of lubricants. With state-of-the-art technology and innovative features, our NextGen test rigs guarantee not only the highest accuracy but also user-friendly handling. They enable manufacturers and users of lubricants to optimally test and further develop the quality and performance of their products. In doing so, we actively contribute to improving standards in the lubricant industry.
If you're interested in our lubricant test stands or have any questions regarding our maintenance services or testing bearings, please don't hesitate to get in touch. Our team is available to assist you - your success is our mission!
Choose our lubricant test rigs and benefit from a smart concept that combines efficiency and ergonomics!
- Schaeffler FE8 NextGen (Advancement of the original DIN51819 FAG FE8)
- Schaeffler FE9 NextGen (Advancement of the original DIN51821 FAG FE9)
In addition to the DIN test runs, individually configurable test runs are also possible. The relevant measured values during a test run are displayed in a trend diagram, which can be documented upon completion of the test, including all parameters (bearing type, set speed(s), axial load, ...) and running times. Furthermore, the measured values can easily be converted into an Excel file to enable customer-specific evaluations.
As a customer, you have the option to integrate the test rigs into your network for cross-site access to the test stand data. You also have the flexibility to operate the test stand as a stand-alone machine without access to the data network.
The use of our own software provides maximum flexibility. We are also prepared for your specific needs in this area.
A look into the future - The solution for lubricants in the E-Mobility sector
Schaeffler FE Highspeed
Why get a new FE NextGen?
Our Schaeffler NextGen lubricant test stands offer you a range of advantages that make your work more efficient and enjoyable:
Enjoy a quiet working environment. Our test rigs are designed to enable uninterrupted work.
Thanks to minimized leakage current, our test systems can be easily used in laboratories.
Benefit from customised software developed by our in-house specialists to ensure intuitive operation and optimal test results.
The integrated control cabinets save space and maintain a tidy working environment.
Our test stands are designed to be simple and user-friendly, allowing you to focus on what matters most.
Work comfortably and efficiently with our ergonomically designed layout that facilitates ease of work.
Keep your workstation organized with practical storage areas that provide extra space for materials and tools.
The modern, clean design harmoniously integrates into any laboratory environment and contributes to a professional appearance.
Schaeffler FE8 NextGen for testing oils and greases
The Schaeffler FE8 NextGen enables the examination of various lubricants in the tribosystem "rolling bearings." The test stand can be flexibly adapted to various operating and environmental conditions according to customer requirements. The tribosystem itself is also interchangeable as needed. The range of selectable test bearings includes deep groove ball bearings, tapered roller bearings, and thrust bearings.
The test results from the test runs provide information about the following properties:
- Wear or abrasion
- Torque
- Temperature
- Noise development
The testing concludes either when the test duration is reached or when the torque, maximum temperature, or noise development of the test bearing exceeds specified limits. During the ongoing testing process, you can already configure the following test runs. Greases or oils are evaluated at speeds between 7.5 and 6,000 RPM in accordance with DIN 51819.
Custom testing requirements can be implemented easily and flexibly. This enables you to identify the most suitable lubricants for different operating conditions of rolling bearings. Furthermore, the measurement results can be optimally incorporated into the further development of your lubricants.
Schaeffler FE9 NextGen for testing lubricants
This test stand has been developed to investigate the lifespan of greases in rolling bearings. The test system consists of five identical testing units, which can also be operated individually if needed. The measured and evaluated parameters include:
- Bearing temperature
- Operating time
- Torque variation
- Input drive power
- Lubricant condition
Each testing unit can operate independently of the others. While one testing unit is undergoing evaluation, new settings can be configured on any other unit, and various test programs can be started in parallel.
According to DIN 51821, the drive power of the test bearing is taken into account for bearing failure. The testing parameters for this are:
- Speeds from 3,000 to 9,000 RPM
- Axial test loads of 1.5, 3, or 4.5 kN
Schaeffler FE Highspeed
In the field of e-mobility, new challenges arise for the lubricants used. In addition to higher temperatures and increased speeds, applications also require reduced noise emissions and strict minimization of friction losses.
To test these more extensive parameters, the test stand offers the following testing specifications:
- Temperatures around 200°C
- Speeds up to 47,000 RPM
The test rig is currently in the beta phase. If you are interested, please feel free to contact our sales team directly. In a personal conversation, we would be happy to provide you with a deeper insight.
DIN-certified maintenance service – to ensure smooth usage and guarantee maximum efficiency
FECare | Maintenance: every 1.5 years
Comprehensive inspection and maintenance of the test systems to ensure that they are functioning optimally. Includes replacement of lubricants, calibration and system updates. This regular maintenance ensures that you always receive the latest test certificate. This not only confirms compliance with DIN standards, but also our commitment to quality assurance.
FECare Mid-Term | Maintenance: after 6 years
In-depth maintenance with a focus on wear analysis and system upgrades. Extensive tests are carried out to ensure long-term functionality.
FECare Master | Maintenance: after 12 years
Complete overhaul of the system. This includes extensive inspections, replacement of worn parts and modern upgrades for maximum efficiency and safety.
Schaeffler test bearings – your solution for optimal quality assurance
In addition to our lubricant test rigs and certified maintenance, we are now also pleased to offer you our test bearings. Please do not hesitate to contact us – we would be happy to help you!
