AllinOneCounter – industrial parts counting and filling machine for packaging technology
The AllinOneCounter is a universal parts counter, engineered to handle loose components, for fast item-by-item counting and count-based filling of diverse small parts such as fasteners, caps, or rings made of metal, plastic, or rubber. Our compact dispensing system, delivers high accuracy while supporting scalable operations and quality control across production and logistics as a stand-alone machine with an own control system. A downstream packaging equipment enables filling into boxes or bags based on the counted quantity.
Universal piece counting machine for small parts – automated, easy to adjust and flexible
Replacing manual weighing at small‑batch fulfillment with an industrial parts counting and filling machine significantly increases process reliability. It improves consistency and reduces product give‑away. In production environments, an automated parts counting machine boosts uptime and first‑pass yield by eliminating manual handling errors. In logistics, an inventory counting system strengthens stock accuracy and supports efficient warehouse operations.
By standardizing workflows end‑to‑end, it delivers repeatable and accurate results across different orders, operators, and shifts - ensuring a stable, scalable, and seamlessly connected process environment.
Key capabilities of the counting machine – high accuracy counting, quick changeover, and packaging machine integration
A precision selector acts as a singulator to separate items before they pass the counting sensor. Settings are fast and easily adjusted via a touchscreen interface with recipe storage for repeat jobs, making the unit an automatic counting machine that runs reliably in batch mode or continuous feed according to your process needs. The design focuses on gentle part handling and stable flow, reducing jams and operator intervention. The compact footprint simplifies placement at workstations or near receiving for counting tasks and inspection support.
Engineered for performance: core components that ensure reliable counting and expansion options
The standard range covers part sizes from 2 to 50 mm, with counting speed up to 300 pieces per minute depending on part shape, material, and settings. A generous 5-liter storage hopper for individual parts enables a stable process supply and thus autonomy of the system. The machine is built from proven components like a robust base, and a quick-release for rapid product changeover. The system operates as a stand-alone system with its own control.
The AllinOneCounter can be expanded with multiple options, like:
- Automatic bagger for packaging in plastic or paper bags
- Inclined feeding hopper for increasing autonomy
- Elevator belt for lifting the packaged products to ergonomic heights or box filling options
Turnkey counting and dispensing automation for industrial production and logistics
Designed for turnkey operation, our parts counting and dispensing system can be integrated into complete production or logistics layouts, including box‑filling lines and upstream inspection modules. Standardized interfaces simplify integration for OEMs and system builders, ensuring fast commissioning and reliable operation. With the AllinOneCounter, Schaeffler Special Machinery delivers a holistic turnkey solution – from stand-alone systems to fully scalable end-to-end automation concepts. Increasing automation is achieved through the use of the following modules:
- central collection belts for assortments
- manual entry zones for special components
- in‑line weighing stations
- automated box‑filling solutions.
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